corrugated boxes. Manual operations are slowed and automated case erectors are jammed. With the space between deckboards on a wooden pallet averaging 1-4 inches, it is common that the bottom of the box is not being entirely supported. An excel testing template is available as a tool to support the statistical evaluation of the test results and communication with suppliers/customers. Stretch Wrapper + Film Cost and ROI Calculator, 6075 Lakeside Blvd In very humid environments, such as a warehouse with an uncontrolled climate in the summertime, stacking strength is greatly reduced. Some regions are arid year-round but those that arent still can experience periods of low humidity, either from wintry cold or summer heat. Source: Paper and Paperboard information is from the American Forest & Paper Association. Data on the production of wood packaging are derived from purchased market research and research from the Center for Forest Products at Virginia Tech and the United States Department of Agriculture's Forest Service Southern Research Station. The corrugated industry produces the N1 transport packaging in the world. Access Packaging World's free educational content library! An official website of the United States government. This means that the cases are doing their job to protect whats inside. Corrugated boxes also represent the largest single product of recycled paper and paperboard containers and packaging. On the other hand, there is the potential for a significant amount of undamaged product being rejected. In our latest case study, learn about NION Health's revolutionary "negative ion" supplement and how their luxurious NION Health has the distinction and the challenge of being the first of its kind on the market as producers of the first safely Upgrade your product's packaging game with GLBC's custom solutions. endobj Whenever possible, they should be handled only with tools like pallet jacks, forklifts and hand trucks rather than manually. Corrugated cardboard boxes are no exception. 2 0 obj Easy Way to Analyze Moisture Content of Corrugated Boxes During production of corrugated boards, manufacturers often face a unique problem caused by inaccurate control of moisture; if the moisture content of the corrugated box is higher, it may leads to collapsing of the box. We help you measure, assess and improve your performance. Check out our self-paced learning resources and tools including books, accreditation manuals and newsletters. You need to be laser focused on specific targets, so you know exactly where to make improvements. If you work in the seafood industry, you know exactly how delicate the process of transporting the latest catch to its point of sale can On April 28, we join the rest of Canada in observing the Day of Mourning. }]'YfN U zQnh)=nozo3gip&I|-5S|G~x?SAYY?\YX5~Z0oE8f6:34cw& XvZ-r) 4xB*vtlZsvq{ s8eSp|GcS*=hX f+*Pga!,#`~PT(9Ux]Ep|%P?>/+|xI 2$J[sASSt!X%PE$tC]a =J@5.F2` q p-"Aw;q^0rDNQNdS0Z"'Szt#c7Fz{DTm+p?iKB0)i:,3bJA41) Common sense dictates that old inventory be used before starting on the new. Once a box is formed, both before and after it is filled with product, maintaining its moisture content is critical to maintaining the boxs compression strength. First, its important to ensure compatibility between the film used and the stretch-wrap machinery. Please be aware that cardboard boxes and or cardboard shelving units should not be allowed or found in areas such as: OR storerooms Central Supply Clinical areas Also, do not use cardboard boxes to store items in a dirty utility room. for specifying conveyor and container handling equipment, and top tips for a successful pack The ideal temperature and humidity are 72 F, 50% RH1. line startup. Heat can also reduce the moisture content of corrugated boxes, making them brittle. The porosity of wood fibers, which is what corrugated boxes are made of, allows it to absorb and release moisture, a phenomenon that isknown as hygroscopy. Types of changes and an explanation of change type: The data below are from 1960 to 2018, relating to the total number of tons of steel containers and packaging generated, recycled, composted, combusted with energy recovery and landfilled. Climate and geography can be significant contributors to product damage. They are also larger, using more air volume to accommodate the greater weight of truck and load. The converting machines play a major role in obtaining the required quality level of the finished products. Throughout its time in storage and up to the time its erected into a box, corrugated should remain flat and never stored on its edge. Over his 25-year career Bodenheimer has spoken on a wide variety of topics includingreverse logistics, health and beauty accessories and damage research. PCR Content Popularity Gains on the Horizon, unPACKed podcast: MRFs & Flexible Packaging Need to Coexist, Food Lion Brand Demos Advanced Recycling-Based Circular System. Are incidence rates being observed, captured and tracked? Take a look at the products and at the other materials we studied. This too can cause significant compression losses in the unit load. it means that all the well known requirements of other standards are met (e.g. Looking for other information? Each component of the supply chainpackage design, manufacturing, transportation, warehousing/distribution, retail support, retail operationsas well as Mother Nature herself can be a source of damage. Storage and transportation of corrugated boxes can expose them to varying and often fluctuating environmental conditions. NEW: Auditors need to renew certification documents every 5 years. Copyright 2022 FlexPAC Web Design by Roundpeg, To get all the tips on corrugated boxes, read our blog on, Click to share on Facebook (Opens in new window), Click to share on Twitter (Opens in new window), Click to share on LinkedIn (Opens in new window), Click to email a link to a friend (Opens in new window). A dash in the table means that data is not available. The corrugated medium is often 0.026 pounds per square foot (0.13 kg/m) basis weight in the U.S.; in the UK, a 90 grams per square metre (0.018 lb/sq ft) fluting paper is common. And the resulting higher cost is passed on to the consumer. Additionally, about five percent of the steel containers and packaging waste generated was combusted with energy recovery, while the remainder (21.2 percent) was landfilled. The total amount of paper and paperboard combusted in 2018 was 4.2 million tons. Before putting together a plan, lets examine how product damage occurs and some questions to ponder. EPA estimates the recycling of steel packaging in 2018 as 1.6 million tons, or 73.8 percent of generation. Moisture not only affects corrugated functionally, it also diminishes the appearance of the container. Take a look at our two other product categories and at our materials. rAbuZrVI4*S~BA/9xd)0u Other paper packaging, such as cartons and sacks, is mostly recycled as mixed papers. A property of corrugated is flat-crush resistance; even so, that property should not be exceeded by superimposed weights. 19-0 . This article will use the word corrugated to refer to boxes in the KD (knocked-down) position, in contrast to the erected box. This was 11.8percent of MSW landfilled in 2018. Extreme cold also affects moisture content, making the boxes more fragile. Informa Markets, a trading division of Informa PLC. How to ensure your best conveying project yet. In cool and dry areas, consider using lamination as a finish. What are some specific problems caused by moisture? Corrugated packaging Custom solutions made from renewable resources that protect and promote your goods. At 85% RH, a box has 50% of its potential stacking strength. Share sensitive information only on official, secure websites. The Joint Commission, (April 2019) Clarifying Infection Control Policy Requirements, This page was last updated on November 30, 2021. Recycling of aluminum beverage cans was 670,000 tons, or 50.4 percent of generation in 2018. Incredibly, it has been found that improper palletization can result in boxes losing up to 50% of their compression strength! The data below are from 1960 to 2018, relating to the total number of tons of containers and packaging generated, recycled, composted, combusted with energy recovery and landfilled. The boxes are usable, and dont end up ready for recycling before they can fulfill their purpose; The boxes will run smoothly on automatic setup, filling and closing equipment, avoiding costly jam-ups, repacking and lost time; The boxes will stack squarely, avoiding costly accidents during palletization, storage and shipment; and. Box users make major investments in the development, production and promotion of their products. zN.V``SY%`pz~QCl.tn.qsxCl.#/Wy p+Sfezaq~k{s4v CO=4=\{xz2>E)`gL'E&"J/_ Y(LtW2iwSJ,^NFivB='VXmdn&pSFgF$nrJefpUh^o_42qAP9*+zLQ9uqWZjDE5RSSRA)xj. In 2018, approximately 32.1 million tons of corrugated boxes were recycled out of 33.9 million tons of total paper and paperboard recycling. Fax: 317-872-7872. Excessive moisture or water can soften or dissolve the corrugating adhesive, causing delamination; a box that literally falls apart wont offer much protection. 4dn2PE;o%jM ]oPk3x H7,9F;* F#u ghEIk*aMx\EV)lDPf!>%{ m sHq*XJmNl3p#N3)}X6uUWZWmH[7V{!+)HD?^M@=L`dTm.tVm$Ex7D`9X$W;$_4H+W+Qoj%H The multipliers can be used to calculate compression loss for specific situations. Continue your learning with a deeper dive into our standards, chapter by-chapter, individually or as a team. Whereas too much moisture is problematic, so too is too little. The following outlines the benefits of stretch film over other unitization techniques as well as identifies its weaknesses. Pallets made with green wood can have a moisture content (MC) ranging from 50-100% and can easily contain more than ten pounds of water. The data below are from 1960 to 2018, relating to the total number of tons of plastic containers and packaging generated, recycled, composted, combusted with energy recovery and landfilled. The typical adhesive used for corrugated is of a starch composition, not known for being moisture-resistant (there are moisture-resistant formulations but they are more expensive). Containers and packaging products in MSW are made of several materials: paper and paperboard, glass, steel, aluminum, plastics, wood, and small amounts of other materials. The solution here is to make sure you are using the proper pallet size or the proper palletizing pattern to avoid overhang. CORRUGATED BOXES CS19.0.5 Issued: 2017AUG10 CORPORATE STANDARD File No. With the aim to contribute to the sustainability of packaging, the FEFCO Corrugated Packaging Recyclability Guidelinesprovide the industry with a practical set of tools to implement in the recycling of paper and board to ensure the optimal use of natural resources and minimise their environmental impact. Get a deep dive into our standards, chapter-by-chapter, individually or as a team. The more in-depth information you uncover and the more precisely you can identify the sources of the issues, the better youll be able to develop and execute a corrective action plan. EPA also estimated the recycling of plastic products based on data published annually by the American Chemistry Council, as well as additional industry data. Get a Free Quote. Despite its repetitive nature, this exercise presupposes a certain level of risk for product damage. This web page contains product-specific information and data on Containers and Packaging. Better yet is to select a location close to where the corrugated is set up and filled. A simple, effective solution can be to choose an area within the facility that is least susceptible to high-humidity conditions; for example, rather than an area close to the loading docks, with their routine raising of doors and the ingress of humidity, a better area is one that is farther into the interior of the facility. Aluminum recycling represents aluminum cans only. How can we arrive at the optimal packaging solutions that strike the right balance between cost, environmental impact, and safety, while allocating costs appropriately? Container and packaging products, especially corrugated boxes, are among frequently recycled products. We develop and implement measures for accountability and quality improvement. Palletizing boxes so that they are columnar, or vertically stacked (stacking one box directly on top of the other) is the preferred method. High-humidity conditions can weaken the adhesive that bonds the fluted medium to the liners, enough, in fact, that the corrugated can delaminate. EPA used data on resin sales from the American Chemistry Council to estimate the generation of plastic containers and packaging in 2018. Gather the data you need to create insights that will help you reduce risk, increase efficiency, and improve performance across your organization. Additionally, about 13.4 percent of the glass containers and packaging waste generated was combusted with energy recovery, while the remainder (55.4 percent) was landfilled. it can guarantee consistent hygienic conditions within a controlled production process. In fact, its possible that damage waste has a greater adverse impact on the environment than the extra packaging itself. 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Eisenberg Patient Safety and Quality Award, Bernard J. Tyson National Award for Excellence in Pursuit of Healthcare Equity, Continuing Education Credit Information FAQs. Moisture Content Takes a Leading Role. In general, the less moisture there is residing in the board, the stronger the board will be and the longer it will hold its . *dzg&;RIhi? Overall, paper and paperboard containers and packaging totaled 41.9 million tons of MSW generation in 2018, or 14.3 percent of total generation. Functionally, corrugated becomes brittle and crinkly. Knowing this, corrugated board manufacturers add small amounts of resins to the adhesive to give it moisture resistance. Those unit loads can be unstable and therefore hazardous, since they can collapse on their own and more probably under a superimposed load. The construction of a box can become even more complicated for dangerous goods. Wood packaging includes mostly wood pallets, as well as wood crates. This tier is susceptible to impact-related damage caused by unit loads leaning or being out of vertical alignment. EPA defines containers and packaging as products that are assumed to be discarded the same year the products they contain are purchased. However, once the corrugated is manufactured, moisture regulation is critical, so the corrugated board is dried to achieve a moisture content of 10-12% to optimize it for strength and prevent box manufacturing issues, such as: Maintaining the moisture content of the corrugated box plays a critical role in its performance. Learn about the development and implementation of standardized performance measures. The main purpose of packaging is to provide protection for products. Sources: Aluminum Association data are used for generation of aluminum packaging and recycling of aluminum cans. The purpose is to ensure that from the purchase of raw material through the delivery of the finished product to the customers' premises, all parameters of quality, hygiene and traceability are monitored. Containers and packaging include products such as corrugated boxes, milk cartons, and bags and sacks (See the definitions of nondurable goods and containers and packaging for more information). This can be done by using a stretch wrap machine, or by simply spiral wrapping the load by hand. Moisture Resistant Adhesives (MRA) of 0.5%-1.0% liquid resin (assuming 50% solids content) shall be used in the converting process for boxes manufactured in Europe, North America, and Australia. All-in-one pharma carton printer streamlines production process, Improve line with portable high-speed cameras, Pepsi, Fanta Consider Digital Space in Spate of Soda Facelifts. Returning to the 95% statistic that opened this article, its division among the versions of corrugated might vary; however, corrugated, as an overall category, will retain its dominance. So, how extensive is the problem? )3$q:z]==V/_WwOw~cogf8{<>E5ep8\3^G}`*Y FEFCO members can download the document here OR please contact FEFCO at Houriet.lefebvre@fefco.org Thats bad under all circumstances but worse when the corrugated serves as a retail unit, sold from shelves or from pallets. Less-than-ideal or fluctuating climate conditions reduce corrugate effectiveness and shorten its useful life. Please click here to see any active alerts. Consequently, if a few boxes are unusable, the loss involved is relatively insignificant, right? In 2018, paper and paperboard (cardboard) materials comprised the largest component of municipal solid waste (MSW). In its most basic formula, corn starch adhesive has very little moisture resistance, which would cause the composite layers of corrugated board to separate in high humidity conditions. Certifications from The Joint Commission represent the most stringent, comprehensive and evidence-based proof of the success of your program available. There are those owing to dimensional changes: the corrugated absorbs moisture causing it to swell, warp, or distort to whatever degree. At FlexPAC, we take a customer-first approach through creative insights and data collection to create turnkey solutions in the areas of packaging products, package design, facility equipment & products, safety equipment, and training. The logical question one would ask, then, Is all the packaging thats being used necessary? In many cases, the answer is no. In addition to the structural design discussed in this article, printed bar codes, labels, and graphic . #_$ZD+Ebi25_uAK|b\F5C:Ts:~Zo32>^\TN-K;xOd&.2,O{u*xK o pN$[ l@% .@=gu. Box 43176; Detroit, MI 48243; 313-531-1875 office; 313-531-1972 fax; sterlinganthony1@sbcglobal.net; www.pkgconsultant. Both cases can lead to failure. The corrugated board is considered as the second most used packaging material and the world's environmentally acceptable solution for packaging, with wide range of applications.
